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Pallet Flow Racking

Pallet flow racking is a high-density storage system that uses slightly inclined roller tracks to allow palletized loads to move smoothly by gravity from the loading end to the picking end.

 

pallet-flow-racking-system

Pallet flow racking is a high-density storage system that uses slightly inclined roller tracks to allow palletized loads to move smoothly by gravity from the loading end to the picking end. Pallets are placed at the higher end of the channel and automatically roll down to the opposite side, ready for retrieval.

This system eliminates the need for intermediate aisles, significantly increasing storage capacity. It also supports the FIFO (first in, first out) inventory method, making it ideal for efficient stock rotation and inventory control.

Pallet Flow Racking Advantages

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  • Optimized Space Utilization
    Pallet flow racking is a high-density storage system that maximizes warehouse surface area, significantly boosting overall storage capacity.
  • Efficient Product Turnover
    Designed for first-in, first-out (FIFO) operations, this system ensures optimal inventory control and streamlined stock rotation.
  • Time-Saving Operations
    With all SKUs accessible from a single working aisle, locating products is quicker and easier, reducing forklift travel time and accelerating pallet retrieval.
  • Separate Loading and Unloading Zones
    Pallets are loaded and retrieved from opposite aisles, minimizing operational interference and allowing forklifts to work more efficiently without delays.
  • Flexible SKU Management
    While each lane holds a single SKU, different lanes can accommodate different products, allowing for diverse inventory within the same system.
  • Improved Energy Efficiency
    Ideal for cold storage, the compact design of pallet flow racking reduces the total volume to be refrigerated, leading to lower energy consumption.
  • Reliable and Safe Design
    Every component of our pallet flow racks is engineered for durability and safety, ensuring secure handling for both operators and goods.

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FAQ

What is pallet flow racking and how does it work?
Pallet flow racking is a high-density storage system that uses sloped roller tracks to allow pallets to move by gravity from the loading end to the picking end. When a pallet is removed, the next one automatically rolls forward, making it ideal for first-in, first-out (FIFO) inventory management.
What types of businesses benefit most from pallet flow racking?
Businesses with high-volume, time-sensitive inventory—such as food and beverage, pharmaceuticals, and cold storage—benefit greatly. It’s also ideal for distribution centers that require fast picking and stock rotation.
What are the advantages of pallet flow racking compared to other systems?
Pallet flow racking offers high storage density, excellent stock rotation (FIFO), reduced forklift travel time, and improved efficiency in picking operations. It’s a smart choice for maximizing space and throughput in busy warehouses.
Can cantilever racks be combined with other types of racking systems?
Yes. Cantilever racks can be integrated with other storage solutions like pallet racking and shelving systems to create a comprehensive, omni-channel warehouse layout. This flexibility supports efficient inventory management across various product types.

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